Nickel Base
At TAN STAR INDUSTRIES INC., we are proud to offer our premium Nickel Base Bimetallic Barrels, designed for superior performance and durability in demanding industrial environments. These barrels are engineered with a nickel-based alloy that provides exceptional resistance to corrosion, high temperatures, and wear, making them ideal for applications where longevity and reliability are critical. Our advanced manufacturing processes ensure a perfect fusion of materials, resulting in barrels that deliver outstanding mechanical properties and enhanced operational efficiency. Trust TAN STAR INDUSTRIES INC. for Nickel Base Bimetallic Barrels that stand up to the toughest conditions, ensuring your equipment performs at its best.
Nickel Base Bimetallic Barrels are particularly suitable for processing engineering plastics and compounds containing abrasive or corrosive additives. Materials such as glass-fiber reinforced plastics, mineral-filled compounds, flame-retardant resins, and certain recycled materials can accelerate wear on conventional barrels. The nickel-based alloy layer helps protect the barrel surface against these demanding processing conditions, reducing wear and extending service life.
Leveraging decades of experience in bimetallic technology, TAN STAR INDUSTRIES INC. manufactures barrels that combine the strength of a high-quality steel substrate with the superior wear and corrosion resistance of advanced nickel-based alloys. This construction helps maintain stable processing performance, improve production efficiency, and minimize maintenance requirements. Our Nickel Base Bimetallic Barrels are widely used in extrusion and injection molding applications where consistent product quality, operational reliability, and long-term cost effectiveness are essential.
Nickel Base Bimetallic Barrels are particularly suitable for processing engineering plastics and compounds containing abrasive or corrosive additives. Materials such as glass-fiber reinforced plastics, mineral-filled compounds, flame-retardant resins, and certain recycled materials can accelerate wear on conventional barrels. The nickel-based alloy layer helps protect the barrel surface against these demanding processing conditions, reducing wear and extending service life.
Leveraging decades of experience in bimetallic technology, TAN STAR INDUSTRIES INC. manufactures barrels that combine the strength of a high-quality steel substrate with the superior wear and corrosion resistance of advanced nickel-based alloys. This construction helps maintain stable processing performance, improve production efficiency, and minimize maintenance requirements. Our Nickel Base Bimetallic Barrels are widely used in extrusion and injection molding applications where consistent product quality, operational reliability, and long-term cost effectiveness are essential.
Currently, bimetallic barrel T-60 is Tan Star’s highest-grade nickel-based bimetallic barrel, with a maximum hardness as high as HRC 70.
It is specially used in engineering plastics where halogen-free fire retardant or more than 40% of glass fiber is added. Also, in response to the high velocity, high pressure injection requirement, recently, Tan Star has successfully developed a whole-new technology that increases the hardness of the base material to more than HRC 30, enabling the bimetallic barrels even more outstanding pressure-resistant.
The T-60 Nickel Base Bimetallic Barrel is designed for plastic processing environments where both wear resistance and pressure resistance are critical. Materials containing high levels of glass fiber or flame-retardant additives can significantly accelerate barrel wear, leading to reduced processing stability and increased maintenance requirements. The high-hardness alloy layer helps maintain barrel performance under these demanding conditions while supporting longer service life.
In addition to its excellent wear resistance, the T-60 is well suited for applications requiring high injection pressures and continuous production cycles. Its advanced bimetallic construction combines a wear-resistant nickel-based alloy with a strengthened steel substrate, providing enhanced durability and structural integrity for demanding extrusion and injection molding operations.
Backed by Tan Star’s extensive experience in centrifugal casting technology and bimetallic manufacturing, the T-60 offers a reliable solution for processors working with engineering plastics, reinforced compounds, and other high-performance materials. By reducing wear-related downtime and helping maintain stable melt quality, it contributes to improved production efficiency and lower long-term operating costs.
It is specially used in engineering plastics where halogen-free fire retardant or more than 40% of glass fiber is added. Also, in response to the high velocity, high pressure injection requirement, recently, Tan Star has successfully developed a whole-new technology that increases the hardness of the base material to more than HRC 30, enabling the bimetallic barrels even more outstanding pressure-resistant.
The T-60 Nickel Base Bimetallic Barrel is designed for plastic processing environments where both wear resistance and pressure resistance are critical. Materials containing high levels of glass fiber or flame-retardant additives can significantly accelerate barrel wear, leading to reduced processing stability and increased maintenance requirements. The high-hardness alloy layer helps maintain barrel performance under these demanding conditions while supporting longer service life.
In addition to its excellent wear resistance, the T-60 is well suited for applications requiring high injection pressures and continuous production cycles. Its advanced bimetallic construction combines a wear-resistant nickel-based alloy with a strengthened steel substrate, providing enhanced durability and structural integrity for demanding extrusion and injection molding operations.
Backed by Tan Star’s extensive experience in centrifugal casting technology and bimetallic manufacturing, the T-60 offers a reliable solution for processors working with engineering plastics, reinforced compounds, and other high-performance materials. By reducing wear-related downtime and helping maintain stable melt quality, it contributes to improved production efficiency and lower long-term operating costs.
Main Base：Ni
- Other Component：W/Cr
- Inlay Hardness：HRC 65-70
- Wear Resistance：★★★★★
- Corrosion Resistance：★★★★☆
- Application：Halogen-Free/Glass Fiber≤60%
The Nickel Base T-40 Bimetallic Barrel is designed to provide an excellent balance of wear resistance, corrosion resistance, and processing stability for a wide range of plastic manufacturing applications. Featuring a nickel-based alloy with tungsten (W) and chromium (Cr) as key alloying elements, the T-40 delivers reliable performance in demanding processing environments where conventional barrel materials may experience accelerated wear.
With an inlay hardness of HRC 60–65, the T-40 is suitable for processing engineering plastics and materials containing moderate levels of abrasive additives. Its enhanced wear resistance helps maintain barrel integrity and dimensional stability during long production runs, while the nickel-based alloy structure provides additional protection against corrosion caused by aggressive processing conditions.
The T-40 is particularly recommended for applications involving materials with glass fiber content up to 50%, where both wear resistance and operational reliability are essential. By reducing barrel wear and helping maintain consistent processing performance, the T-40 contributes to improved production efficiency, lower maintenance requirements, and extended equipment service life.
Leveraging TAN STAR INDUSTRIES INC.'s expertise in centrifugal casting technology and bimetallic barrel manufacturing, the Nickel Base T-40 offers a dependable solution for extrusion and injection molding operations seeking long-term durability and stable processing performance.
With an inlay hardness of HRC 60–65, the T-40 is suitable for processing engineering plastics and materials containing moderate levels of abrasive additives. Its enhanced wear resistance helps maintain barrel integrity and dimensional stability during long production runs, while the nickel-based alloy structure provides additional protection against corrosion caused by aggressive processing conditions.
The T-40 is particularly recommended for applications involving materials with glass fiber content up to 50%, where both wear resistance and operational reliability are essential. By reducing barrel wear and helping maintain consistent processing performance, the T-40 contributes to improved production efficiency, lower maintenance requirements, and extended equipment service life.
Leveraging TAN STAR INDUSTRIES INC.'s expertise in centrifugal casting technology and bimetallic barrel manufacturing, the Nickel Base T-40 offers a dependable solution for extrusion and injection molding operations seeking long-term durability and stable processing performance.
Main Base：Nickel
- Other Component：W/Cr
- Inlay Hardness：HRC 60-65
- Wear Resistance：★★★★☆
- Corrosion Resistance：★★★★☆
- Application：Glass Fiber≦50%
The Nickel Base T-25 Bimetallic Barrel is designed to provide reliable wear and corrosion resistance for a wide range of plastic processing applications. Utilizing a nickel-based alloy enhanced with tungsten (W) and chromium (Cr), the T-25 offers a balanced combination of durability, processing stability, and cost-effective performance for manufacturers seeking dependable long-term operation.
With an inlay hardness of HRC 56–60, the T-25 is well suited for processing general engineering plastics and materials containing moderate levels of glass fiber reinforcement. Its alloy structure helps protect the barrel surface from wear caused by continuous material flow while maintaining stable processing conditions during extrusion and injection molding operations.
The T-25 is particularly recommended for applications involving materials with glass fiber content up to 35%, where consistent performance and extended equipment life are important considerations. The combination of wear resistance and corrosion resistance helps reduce maintenance requirements, minimize downtime, and support more efficient production processes.
Leveraging TAN STAR INDUSTRIES INC.'s expertise in centrifugal casting technology and bimetallic barrel manufacturing, the Nickel Base T-25 provides a dependable solution for plastic processors seeking improved durability and operational reliability. Its balanced performance characteristics make it an excellent choice for a variety of standard and engineering plastic applications.
With an inlay hardness of HRC 56–60, the T-25 is well suited for processing general engineering plastics and materials containing moderate levels of glass fiber reinforcement. Its alloy structure helps protect the barrel surface from wear caused by continuous material flow while maintaining stable processing conditions during extrusion and injection molding operations.
The T-25 is particularly recommended for applications involving materials with glass fiber content up to 35%, where consistent performance and extended equipment life are important considerations. The combination of wear resistance and corrosion resistance helps reduce maintenance requirements, minimize downtime, and support more efficient production processes.
Leveraging TAN STAR INDUSTRIES INC.'s expertise in centrifugal casting technology and bimetallic barrel manufacturing, the Nickel Base T-25 provides a dependable solution for plastic processors seeking improved durability and operational reliability. Its balanced performance characteristics make it an excellent choice for a variety of standard and engineering plastic applications.
Main Base：Nickel
- Other Component：W/Cr
- Inlay Hardness：HRC 56-60
- Wear Resistance：★★★★
- Corrosion Resistance：★★★★☆
- Application：Glass Fiber≦35%
The Nickel Base T-10 Bimetallic Barrel is designed to provide dependable corrosion resistance and stable processing performance for a wide range of general plastic manufacturing applications. Featuring a nickel-based alloy enhanced with tungsten (W) and chromium (Cr), the T-10 offers a balanced solution for processors seeking improved durability over conventional barrel materials while maintaining cost-effective operation.
With an inlay hardness of HRC 52–56, the T-10 is particularly suitable for processing general engineering plastics and materials containing low levels of abrasive additives. The nickel-based alloy layer helps protect the barrel surface from wear and corrosion, contributing to stable production performance and extended equipment service life.
The T-10 is recommended for applications involving materials with glass fiber content up to 15%, making it an ideal choice for manufacturers that require enhanced barrel protection without the need for higher-grade wear-resistant alloys. Its balanced wear and corrosion resistance characteristics help reduce maintenance requirements while supporting consistent extrusion and injection molding operations.
Leveraging TAN STAR INDUSTRIES INC.'s expertise in centrifugal casting technology and bimetallic barrel manufacturing, the Nickel Base T-10 delivers reliable performance and long-term operational stability. It is a practical solution for plastic processors seeking improved durability, dependable processing quality, and cost-effective production efficiency.
With an inlay hardness of HRC 52–56, the T-10 is particularly suitable for processing general engineering plastics and materials containing low levels of abrasive additives. The nickel-based alloy layer helps protect the barrel surface from wear and corrosion, contributing to stable production performance and extended equipment service life.
The T-10 is recommended for applications involving materials with glass fiber content up to 15%, making it an ideal choice for manufacturers that require enhanced barrel protection without the need for higher-grade wear-resistant alloys. Its balanced wear and corrosion resistance characteristics help reduce maintenance requirements while supporting consistent extrusion and injection molding operations.
Leveraging TAN STAR INDUSTRIES INC.'s expertise in centrifugal casting technology and bimetallic barrel manufacturing, the Nickel Base T-10 delivers reliable performance and long-term operational stability. It is a practical solution for plastic processors seeking improved durability, dependable processing quality, and cost-effective production efficiency.
Main Base：Nickel
- Other Component：W/Cr
- Inlay Hardness：HRC 52-56
- Wear Resistance：★★★
- Corrosion Resistance：★★★★☆
- Application：Glass Fiber≦15%